Posts filed under 'Lean Manufacturing'
Establish the need for change
Assess your company
- define product groupings and current processes
- specify value
- identify the value stream (current and future state map)
Educate at all levels
Support the learning of the lean tools and methods
Implement the lean tools and methods
- organize the workplace (5S)
- improve plant layout for flow manufacturing
- reduce lot sizes, setup times, lead times and inventory
- develop a pull system
- standardize operations
- improve quality
- improve maintenance
Modify the organization structure: everybody’s job is going to change, people from the shop floor to the top floor will work differently and in departments that are structured differently
Establish improvement metrics
Seek perfection
Click Here to access The Lean Manufacturing Coaching Program.
August 21st, 2008
More than 1000 slides.
4 Excel Worksheets.
1 Implementation Manual: 60 pages
Introduction
- Overview: Step by Step Guide (Powerpoint and PDF: 9 slides)
- Implementation Manual (PDF: 60 pages)
Diagnostic Phase
- Cultural Assessment (Excel Worksheet)
- Business Assessment (Excel Worksheet)
- Stakeholder Analysis (Powerpoint and PDF: 5 slides)
- Value Stream Analysis: Current State (Powerpoint and PDF: 54 slides)
- Value Stream Analysis: Future State (Powerpoint and PDF: 34 slides)
Stability Phase
- Terms of Payment Model (Powerpoint and PDF: 1 slide)
- Key Performance Indicators (Powerpoint and PDF: 34 slides)
- Performance Management System (Powerpoint and PDF: 40 slides)
- Performance Management Examples (Excel Worksheet)
- Takt Time (Powerpoint and PDF: 28 slides)
- Work Package Creation (Powerpoint and PDF: 9 slides)
- Issue Resolution - Problem Solving (Powerpoint and PDF: 56 slides)
- A3 Reports (Powerpoint and PDF: 22 slides)
Strategy Phase
- Business Vision and Operating Principles (Powerpoint and PDF: 14 slides)
- Tactical Implementation Plans (Powerpoint and PDF: 30 slides)
- Example Tactical Implementation Plan (Excel Worksheet)
Action Phase
- Gateway - Step by Step (Powerpoint and PDF: 34 slides)
- Cultural Transformation (Powerpoint and PDF: 45 slides)
- Standardized Work (Powerpoint and PDF: 37 slides)
- Standard in Process Stock (Powerpoint and PDF: 11 slides)
- Standard Operations (Powerpoint and PDF: 19 slides)
- Standard Work Combination Tables (Powerpoint and PDF: 14 slides)
- TPM Overview (Powerpoint and PDF: 12 slides)
- Effective Maintenance (Powerpoint and PDF: 59 slides)
- Autonomous Maintenance (Powerpoint and PDF: 39 slides)
- OEE (Powerpoint and PDF: 28 slides)
- SMED - Quick Changeover (Powerpoint and PDF: 33 slides)
- 5 S (Powerpoint and PDF: 48 slides)
- Line Balancing (Powerpoint and PDF: 40 slides)
- Autonomation
- Poka Yoke (Powerpoint and PDF: 38 slides)
- Andon Systems (Powerpoint and PDF: 24 slides)
- Pull Systems - Kanban (Powerpoint and PDF: 22 slides)
- Kaizen (Powerpoint and PDF: 23 slides)
- Process Confirmation (Powerpoint and PDF: 17 slides)
- Six Sigma
- Overview (Powerpoint: 24 slides)
- Variation Reduction (Powerpoint: 62 slides)
- Quantitative Capability Assessment (Powerpoint: 21 slides)
- People Management - Skills Matrix (Powerpoint and PDF: 24 slides)
Evaluation Phase
In the Evaluation Phase, the same tools of the Diagnostic Phase can be used, and the results can be compared.
Only $99.
Click Here to Purchase
June 11th, 2008
The Lean Manufacturing Coaching Membership website provides strategies, tools and techniques for both executives, engineers and managers in production, maintenance, engineering, and quality departments, and it also meets the growing needs of students studying business and especially production/operations management.
A Membership will give you immediate access to:
- The downloadable Lean Manufacturing Powerpoint Presentation (45 slides)
- The downloadable Total Productive Maintenance Powerpoint Presentation (40 slides)
- A Lean Manufacturing Quiz
- Free Tutorials
- Presentations
- Animations
- Selected Articles and Reports (PDF)
- Selected Websites
- Audio Interviews
- Training Videos
- Case studies
- Interactive Spreadsheets and Graphs
- Checklists
- Product Reviews
Membership Benefits:
- Save time: the best resources have been searched for you
- Extend Lean Manufacturing knowledge and skills
- Gain insight into the latest best practices
- Get ideas to improve your manufacturing performance
The Membership Fee is $ 14.95 / month, and membership can be cancelled anytime.
Click Here for More Information
June 5th, 2008
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